What Is Double Deep Pallet Racking?

An ideal storage system for a variety of warehouse settings, double deep racking stores two or four pallets deep between the aisles. This system uses the last in, first out (LIFO) method of stock rotation, meaning immediate access is only given to the front pallet, with the rear pallets able to be picked once the goods on the front are removed.

The double depth setup also means specialised, telescopic forklifts are required to store and retrieve stored goods. Double deep racking systems are very adjustable and can be reconfigured with ease by experts at D&R Racking, as well as adapted to various weights and volumes of goods.

Benefits of Double Deep Pallet Racking

Double deep warehouse racking is the perfect storage solution for a range of industries for several reasons.

Increased Storage

Double deep pallet racking allows for the storage of a much larger amount of stock, thanks to increased storage space and a reduced need for access aisles.

Greater Space Efficiency

Because you’ll be able to store more in the same amount of space, warehouses can operate with greater efficiency even in smaller premises, reducing the need to relocate for more space.

Efficient Control of Stock

Double depth pallet racking allows the same or similar items to be stored. This means warehouse workers can increase storage efficiency, reduce access times and keep track of stock more easily.

LIFO Stock Rotation

The last pallet loaded will be the first one to be retrieved, making double deep racking systems ideal storage for businesses with medium to long-term storage needs.

Double Deep Racking System Specs

Double deep pallet racking systems use one conventional row of racking behind another, thus being known as double deep or double depth. This setup requires the use of an extended-reach lift truck. These systems consist of heavy-duty uprights, double-length beams and reinforced bracing to support the additional pallet depth.

Standard aisle widths are wider than narrow aisle setups, but slightly narrower than those used for wide aisle racking. Key safety features of double deep racking include pallet backstops to prevent loads from being pushed too far, beam locks to secure horizontal supports and rack protection barriers to safeguard against forklift damage.

D&R Racking installs double deep pallet racking with the appropriate specifications, all in line with UK regulations to ensure full compliance.

Double Deep Pallet Racking - How It Works

Double deep racking has plenty of advantages, and, with D&R Racking, you’re just a few simple steps away from reaching them.

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Contact us or visit our warehouse in Birmingham

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Request your free quote and custom designs

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We’ll manufacture, deliver, and install your new pallet racking system

High-quality pallet racking for sale: what customers are saying

Have more questions about double deep pallet racking?

How much does double deep pallet racking cost?

The cost of your double deep racking system will vary based on whether you buy new or used, how much racking you require and other custom specs you add on. We can provide you with a free quote based on your requirements.

Can double deep racking systems be customised to fit unique warehouse layouts and storage needs?

D&R Racking can completely customise your racking systems, whether that’s double deep or an alternate system. We can work with you to design the best possible, bespoke storage solution.

Who is double deep pallet racking best for?

Double deep pallet racking is best for businesses with high volumes of the same or similar products and lower picking frequency. It suits operations prioritising storage density over selectivity, such as manufacturing, bulk storage and distribution centres with fast-moving, high-turnover stock in large quantities.

What is double deep racking vs selective racking?

Double deep pallet racking is best for businesses with high volumes of the same or similar products and lower picking frequency. It suits operations prioritising storage density over selectivity, such as manufacturing, bulk storage and distribution centres with fast-moving, high-turnover stock in large quantities.

What are some of the best practices for efficiently managing inventory in a double deep warehouse racking system?

Keen organisation is the key to making the most of a double deep racking storage system. They operate on a last in, first out (LIFO) method, so keeping a record of what’s in the second pallet depth will ensure that similar or duplicate items are grouped, as well as ensure the right stock is picked first. You’ll also need an extended-reach lift truck to compensate for the increased depth. For those willing to implement the required storage management systems, double deep racking delivers vastly improved storage capacity, allowing you to do more with less space.

How does a double deep pallet racking system impact warehouse workflow and productivity?

By stacking your pallet racking double deep, you can drastically increase the storage capacity of your warehouse. This is thanks to the reduced need for access space, which is otherwise dead space most of the time. As long as effective stock management systems are implemented, double deep racking can significantly increase productivity.

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